Liquid Magnetic Separator

The Liquid Magnetic Separator, also known as a magnetic liquid filter, is a specialized device designed to capture ferromagnetic particles, metal shavings, and impurities from flowing liquids or semi-liquids (such as slurries, liquid foods, and chemical solutions). Shanghai TaiXiong employs high-performance permanent magnetic materials and optimized magnetic circuit designs, achieving peak magnetic fields exceeding 13000 Gauss, maximizing the capture efficiency of small magnetic particles while ensuring nearly zero pressure loss and zero energy consumption during continuous operation.

Core Advantages

● Super Strong Magnetism: Peak magnetic field up to 13000 Gauss, effectively capturing micron-sized ferromagnetic particles.

● Food and Pharmaceutical Grade Materials: Body available in 316L or 304L, meeting strict hygiene standards (GMP/FDA).

● High-Temperature Resistance: Magnet and structural materials can withstand temperatures up to 300℃.

● High Working Pressure: Supports maximum working pressure of 150psi (approximately 10.5 kgf/cm²).

● Multiple Connection Options: Clamp and flange connections available, compatible with various pipe diameters.

● Zero Energy Consumption and Easy Maintenance: Permanent magnet design eliminates the need for external power sources.

● Optimized Fluid Contact Design: Magnetic elements are arranged to force fluid to impact the magnetic tube, increasing capture probabilities without significant flow reduction.

● Water Jacket Option: Models available with water jackets to meet temperature control needs.

Working Principle

The Liquid Magnetic Separator generates a strong magnetic field using high-intensity permanent magnets or magnetic cores within the pipeline. When liquid containing magnetic particles flows through the magnetic field, ferromagnetic impurities are attracted and adhere to the surface of the magnets. The captured impurities can then be cleaned and recovered manually or automatically, protecting downstream equipment, enhancing product purity, and ensuring process stability.

Specifications (Clamp connection)

Specifications (Flange connection)

● Food Industry: Removal of metal contaminants from juices, oils, sauces, and other liquid foods to ensure safety and compliance (GMP/FDA).

● Pharmaceutical Industry: Removal of magnetic contaminants from liquids, syrups, and intermediates to ensure drug purity.

● Chemical and Fine Chemicals: Separation of small metal shavings from solutions and suspensions, protecting reactors and valves.

● Mineral Processing: Separation of magnetic minerals or slag from slurries.

● Wastewater Treatment: Removal of magnetic pollutants from industrial wastewater to meet discharge standards.

● Food Packaging and Beverage Production Line Protection: Extending the lifespan of pumps, valves, and homogenization equipment, reducing maintenance costs.

Installation and Maintenance

● Installation: Supports vertical, inclined, or horizontal installations; ensure the correct connection type (clamp or flange) and that the inlet and outlet directions match the equipment markings.

● Cleaning and Maintenance: Magnetic bars can be quickly removed without lengthy downtime. Regularly check for deposits on the magnetic bars and clean them; increase cleaning frequency in high-contamination environments.

● Storage and Transportation: Avoid strong external shocks and high-temperature environments, keeping away from strong reverse magnetic fields to maintain magnet performance and housing integrity.

Selection Recommendations

When selecting a model, please provide the following key information for an accurate solution:

● Type of media (e.g., slurry/liquid/viscosity/solids content)

● Design flow rate (or pipe inner diameter)

● Operating temperature and pressure

● Material requirements (316L/304L/GMP polishing)

● Connection type (clamp/flange/custom)

● Need for water jacket or automatic cleaning function

Based on this information, we can recommend the best models (e.g., XPL150/50K, XPL200/63.5K, XPL250/100F) and provide custom magnetic strength and length configurations to ensure capture efficiency and process adaptability.

Q1: How small of particles can the Liquid Magnetic Separator remove?

A1: Under ideal conditions, the high magnetic field (peak up to 13000 Gs) can effectively capture larger micron-sized magnetic particles, but actual effectiveness depends on flow rate, media viscosity, and particle content. We can provide specific capture ability assessments based on sample testing.

Q2: Will it reduce flow rates or cause pressure loss?

A2: This product uses optimized fluid layouts and ensures adequate opening areas, typically resulting in negligible pressure drops or flow reductions.

Q3: Can it be used for high-temperature or corrosive media?

A3: The magnet can withstand temperatures up to 300℃, and the housing can be made from 316L to enhance corrosion resistance. Special protection or coating treatments may be available for highly corrosive media; consult for custom solutions.

Q4: Does it support food-grade certification?

A4: The materials and surface treatments can meet GMP and FDA requirements, making it suitable for food and pharmaceutical industries.

After-Sales and Custom Services

Shanghai TaiXiong has over 20 years of experience in the design and manufacture of magnetic equipment, offering prototype testing, custom solutions, production, and after-sales support. We can customize the number of magnetic bars, magnetic strength, housing material, and connection types based on customer production line needs, providing on-site installation guidance and maintenance training.